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Volume 9 (2025)


Optimization of Hot Blast Stove Emissions Through Automated Control System Configuration

Oleksiy Koyfman1, Artem Rukhlov1, Nataliia Rukhlova2, Viktoriia Miroshnychenko1, Alla Polyanska3,4,*

1Technical University "Metinvest Polytechnic" LLC, Department of Automation, Electrical and Robotic Systems, Zaporizhzhia, Ukraine
2Dnipro University of Technology, Department of Power Energy, Dnipro, Ukraine
3AGH University of Krakow, Faculty of Management, Krakow, Poland
4Ivano-Frankivsk National Technical University of Oil and Gas, Ivano-Frankivsk, Ukraine

*Corresponding author: polyanska@agh.edu.pl

Abstract

The optimization of hot blast stove emissions is a crucial aspect of improving energy efficiency and reducing environmental impact in industrial processes. This study explores the implementation of an automated control system to regulate combustion parameters and minimize pollutant emissions while maintaining optimal thermal performance. By integrating real-time monitoring, predictive modeling, and adaptive control algorithms, the proposed system dynamically adjusts fuel combustion rates, air-fuel ratios, and operating temperatures. Experimental and simulation-based analyses demonstrate that such automation significantly enhances process stability, reduces NOₓ and CO₂ emissions, and optimizes fuel consumption. The findings highlight the potential for integrating smart automation technologies into hot blast stove operations, offering a pathway to sustainable and energy-efficient industrial practices.

Keywords: hot blast stove, emissions optimization, automated control system, combustion regulation, energy efficiency, air-fuel ratio

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